MARS Insulation

Thermo XLPE Insulation

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FOAM INSULATION

Thermo XLPE Insulation

Thermo XLPE (Cross-Linked Polyethylene) Insulation is a high-performance, closed-cell foam insulation designed for superior thermal efficiency and long-term durability. It offers excellent resistance to heat transfer, moisture, and chemicals, making it ideal for HVAC systems, refrigeration, chilled water lines, and industrial piping. With its flexible structure, smooth surface finish, and low thermal conductivity, Thermo XLPE Insulation ensures reliable energy savings, condensation control, and consistent performance across a wide temperature range. XLPE Insulation is a high-performance insulation material engineered for superior thermal, electrical, and mechanical protection. Manufactured through a cross-linking process, XLPE offers enhanced strength, durability, and resistance compared to conventional polyethylene insulation, making it ideal for demanding industrial and electrical applications. Designed to perform reliably under high temperatures and harsh operating conditions, XLPE insulation provides excellent dielectric properties, low moisture absorption, and outstanding chemical resistance. Its robust structure ensures long service life, reduced maintenance, and consistent performance across a wide range of environments.

More About Our Products

Key Features & Technical DataSheet

  • 🔥 Low Thermal Conductivity: Minimizes heat loss and improves energy efficiency.
  • 🛡️ Weather Resistant & Shock Proof: Prevents water absorption, ensured by tri-dimensional closed-cell cross-linked cell structure.
  • 🌡️ Excellent Thermal Resistance: High operating temperature capability for reliable performance in hot and cold conditions.
  • 🔄 High Flexibility & Toughness: Easy installation on pipes, ducts, and complex shapes.
  • ❄️ Excellent Condensation Control: Reduces sweating and corrosion under insulation.
  • 🧪 Chemical & Oil Resistance: Resistant to moisture, chemicals, oils, and environmental stress.
  • 🦠🚫 Resistant to Fungi & Vermin Growth: Hardwearing, antibacterial, and hygienic for long-lasting, safe performance.
  • 🛡️ Durable & Long-Lasting: Long-lasting performance with minimal degradation.
  • ✨ Smooth & Clean Finish: Improves appearance and supports foil lamination.
  • 🌱 Environment Friendly: Safe to handle, fibre-free, and eco-conscious.
Property Typical Value
Material Type Cross-Linked Polyethylene Foam
Density 25 to 33 kg/m³
Thermal Conductivity (at 25°C) 0.032 – 0.038 W/m·K @ 25°C
Operating Temperature Range -40°C to +115°C
Water Absorption < 0.21% by Vol.
Water Vapor Transmission ≤ 0.013 g/m²/day
Compressive Strength (25% Deflection) 150 – 250 kPa
Tensile Strength 300 – 450 kPa
Elongation at Break 100 – 150 %
Sound Absorption NRC 0.20 – 0.40 (Thickness Dependent)
Fire Performance (FR Grade) Self-Extinguishing (Available in FR Grade)
Chemical Resistance Resistant to oils & most chemicals
Toxicity Non-toxic, CFC & HCFC free
Fungal & Bacterial Growth No growth
Form Sheets / Rolls / Tubes
Colour White / Black / Grey / Customized
Thickness Available 3mm – 50mm
WHERE IT IS USED

Area of Application

We're continually working to change the way people think about and engage with our products.

Automotive Insulation

XLPE sheets with aluminum foil find use in the automotive industry for insulation under vehicle hoods, in engine compartments, and in the cabin to manage heat and noise.

Duct Insulation

These sheets are commonly used in HVAC duct systems to provide thermal insulation and prevent heat loss or gain. The aluminum foil layer enhances energy efficiency by reflecting heat.

Roof and Wall Insulation

These sheets are employed as part of insulation systems for roofs and walls, enhancing energy efficiency and contributing to comfortable indoor environments.

Electrical Enclosures

The aluminum foil's electromagnetic shielding properties make these sheets suitable for lining electrical enclosures, protecting sensitive electronic components from interference.

Pipe Insulation

XLPE sheets with aluminum foil are utilized to insulate pipes, preventing condensation and maintaining temperature stability in plumbing and industrial pipelines.

Electronic Devices

The electromagnetic shielding properties make these sheets valuable for insulating and protecting electronic devices and equipment from electromagnetic interference.

OUR PRODUCTS

Premium Insulation Materials & Systems

Thermo CCPE Insulation

Premium cross-linked closed-cell polyethylene foam delivering superior thermal & acoustic performance for pipes, ducts, walls, and equipment.

Thermo XLPE Insulation

High-performance cross-linked polyethylene foam with exceptional compressive strength and zero water absorption for roofing and industrial applications.

Air Bubble Film Insulation

Multi-layer reflective insulation combining air bubble films and metallised foil layers for outstanding radiant heat control. Lightweight and easy to install.

Hybrid Insulation (XLPE + Air Bubble)

Best-of-both-worlds solution combining XLPE foam rigidity with air bubble film flexibility for walls, roofs, and industrial structures.

PE Foam Floor Protector

Durable polyethylene foam underlay providing thermal insulation, sound dampening, and impact cushioning. Compatible with laminate, hardwood, and vinyl floors.

Thermo Insulation Tape

High-performance foam and foil sealing tape for joining PE, XLPE, CCPE, and air bubble insulation systems. Creates an airtight, moisture-proof seal at every joint.

FAQ

Insulation Queries Answered

MARS Insulation specialises in thermal insulation (mineral wool, calcium silicate, perlite), cold & cryogenic insulation (cellular glass, PIR/PUR foam), acoustic insulation, and passive fire protection systems — covering high-temperature pipelines, storage tanks, vessels, ducts, and equipment.

We serve oil & gas refineries, petrochemical plants, power generation facilities, steel and cement plants, pharmaceutical manufacturing, cold storage & food processing, and HVAC installations — essentially any industrial or commercial application requiring certified insulation.

With stocking depots and trained crews across India's major industrial belts, MARS Insulation can typically mobilise within 5–10 working days for standard projects. Emergency or shutdown-maintenance engagements can be prioritised on request — contact our team to discuss your timeline.

Interested in Thermo XLPE Insulation for Your Project?

Our technical team will assess your requirements and provide a customised Thermo XLPE insulation proposal — with full technical documentation and competitive pricing.