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Thermo CCPE Insulation

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FOAM INSULATION

Thermo CCPE Insulation

Thermo CCPE Foam Insulation is a lightweight, closed-cell polyethylene insulation material designed to deliver reliable thermal protection, moisture resistance, and long-lasting performance. Engineered for modern industrial and HVAC applications, this insulation helps improve energy efficiency while protecting pipelines, ducts, and equipment from heat loss and condensation. Manufactured using high-quality closed-cell polyethylene foam technology, Mars Insulation CCPE insulation provides excellent flexibility, easy installation, and durable performance even in demanding environments. Its closed-cell structure prevents moisture absorption, ensuring consistent insulation efficiency and protection against corrosion.

More About Our Products

Key Features & Technical DataSheet

  • 🔥 Excellent Thermal Insulation : Low thermal conductivity reduces heat loss and gain, Improves energy efficiency in HVAC and Industrial systems.
  • 💧 Closed-Cell Structure : Non-absorbent and water-resistant, Prevents moisture ingress and condensation.
  • 🔊 Sound & Vibration Damping : Reduces airborne noise and structure-borne vibration, Ideal for acoustic and anti-vibration applications.
  • 🪶 Lightweight & Flexible : Easy to handle, cut, and install. Conforms well to pipes, ducts, and uneven surfaces.
  • 🛡️ Durable & Long-Lasting : Resistant to aging, rot, and fungi, Maintains performance over time.
  • 🧪 Chemical & Corrosion Resistance : Resistant to oils, solvents, and most chemicals, Does not promote corrosion under insulation (CUI).
  • 🌱 Eco-Friendly & Non-Toxic : Free from CFCs, HCFCs, and asbestos, Safe for indoor use and recyclable.
  • 🔥 Fire Performance (Grade Dependent) : Available in flame-retardant grades, Meets standard fire safety requirements.
  • ❄️ Wide Temperature Range : Suitable for both hot and cold applications, Performs well in varying climatic conditions.
  • 🎯 Cost-Effective Solution : Low installation and maintenance cost, Long service life with high value performance.
Property Typical Value
Material Non – Cross linked Closed Cell Polyethylene Foam
Density 25 to 40 kg/m³
Thermal Conductivity (λ) 0.034 – 0.038 W/m·K @ 25°C
Operating Temperature Range -40°C to +95°C
Water Absorption ≤ 0.5% by Vol.
Water Vapour Transmission ≤ 1.0 g/m²/day
Moisture Resistance Excellent
Compression Strength (25%) ≥ 90 kPa
Tensile Strength ≥ 200 kPa
Elongation at Break ≥ 150%
Sound Absorption Good
Flame Retardancy (Optional) Self-extinguishing / FR Grade
Chemical Resistance Resistant to oils & most chemicals
Toxicity Non-toxic, CFC & HCFC free
Fungal & Bacterial Growth No growth
Form Sheets / Rolls
Colour Natural / White / Black / Grey
Thickness 1mm to 25mm
WHERE IT IS USED

Area of Application

We're continually working to change the way people think about and engage with our products.

HVAC Duct Insulation

CCPE foam insulation is commonly used for air conditioning duct insulation in commercial buildings, offices, hospitals, and industrial facilities. It helps maintain the desired air temperature within ducts while preventing condensation and reducing energy losses in HVAC systems.

Refrigeration & Cold Storage

Cold storage facilities require reliable insulation to maintain low temperatures. PE foam insulation helps reduce thermal transfer, ensuring efficient refrigeration performance and reduced energy consumption.

Industrial Equipment Insulation

CCPE insulation is used to insulate industrial machines, pipelines, and process equipment where temperature stability is important. It helps reduce heat loss, improves operational efficiency, and protects equipment from environmental exposure.

Malls, Stadium, Theatre & Auditoriums

CCPE Foam Insulation is widely used in large commercial and public infrastructure projects such as stadiums, shopping malls, theatres, and auditoriums. These facilities typically have large roof spans, high ceilings, and heavy HVAC requirements, making thermal insulation essential for maintaining comfortable indoor environments and improving energy efficiency.

Chilled Water & Refrigeration Pipelines

In chilled water pipelines and refrigeration systems, PE insulation helps maintain consistent temperatures and reduces heat gain. It is widely used in central air conditioning systems, chiller plants, cold storage facilities, and refrigeration pipelines.

Automotive & Appliance Manufacturing

CCPE foam insulation is also widely used in automotive and appliance industries for thermal insulation, vibration control, and protective cushioning in products such as air conditioners, refrigerators, and HVAC components.

Poultry Farms

CCPE Foam Insulation is widely used in poultry farm buildings to maintain a stable internal temperature, improve bird comfort, and enhance overall farm productivity. Poultry houses are highly sensitive to temperature fluctuations, and proper insulation plays a crucial role in maintaining the required environment for healthy bird growth.

Roofing Insulation

It is widely used in industrial, commercial, and warehouse roofing systems to reduce heat transfer and improve indoor temperature control. Installed beneath metal sheets or roofing panels, PE insulation acts as an effective thermal barrier that minimizes heat gain from direct sunlight and helps maintain a comfortable interior environment.

Protective Packaging & Cushioning

Due to its flexibility and shock-absorbing properties, PE foam is often used as protective insulation and packaging material for delicate equipment, panels, and industrial components during transportation and storage.

OUR PRODUCTS

Premium Insulation Materials & Systems

Thermo CCPE Insulation

Premium cross-linked closed-cell polyethylene foam delivering superior thermal & acoustic performance for pipes, ducts, walls, and equipment.

Thermo XLPE Insulation

High-performance cross-linked polyethylene foam with exceptional compressive strength and zero water absorption for roofing and industrial applications.

Air Bubble Film Insulation

Multi-layer reflective insulation combining air bubble films and metallised foil layers for outstanding radiant heat control. Lightweight and easy to install.

Hybrid Insulation (XLPE + Air Bubble)

Best-of-both-worlds solution combining XLPE foam rigidity with air bubble film flexibility for walls, roofs, and industrial structures.

PE Foam Floor Protector

Durable polyethylene foam underlay providing thermal insulation, sound dampening, and impact cushioning. Compatible with laminate, hardwood, and vinyl floors.

Thermo Insulation Tape

High-performance foam and foil sealing tape for joining PE, XLPE, CCPE, and air bubble insulation systems. Creates an airtight, moisture-proof seal at every joint.

FAQ

Insulation Queries Answered

MARS Insulation specialises in thermal insulation (mineral wool, calcium silicate, perlite), cold & cryogenic insulation (cellular glass, PIR/PUR foam), acoustic insulation, and passive fire protection systems — covering high-temperature pipelines, storage tanks, vessels, ducts, and equipment.

We serve oil & gas refineries, petrochemical plants, power generation facilities, steel and cement plants, pharmaceutical manufacturing, cold storage & food processing, and HVAC installations — essentially any industrial or commercial application requiring certified insulation.

With stocking depots and trained crews across India's major industrial belts, MARS Insulation can typically mobilise within 5–10 working days for standard projects. Emergency or shutdown-maintenance engagements can be prioritised on request — contact our team to discuss your timeline.

Interested in Thermo CCPE Insulation for Your Project?

Our technical team will assess your requirements and provide a customised Thermo CCPE insulation proposal — with full technical documentation and competitive pricing.